THERMIC FLUID HEATERS

THERMIC FLUID HEATERS

THERMIC FLUID HEATERS

THERMIC FLUID HEATERS Manufacturers in Hyderabad India


We are leading manufacturer and suppliers of Thermic Fluid Heater, 3 Pass Thermic Fluid Heater, 4 Pass Thermic Fluid Heater, 3 Pass Thermopac, 4 Pass Thermopac, Vertical Thermopac in Hyderabad India. Thermic Fluid Heaters, also known as Thermal Oil Heaters, Hot Oil Boiler are industrial heating systems that use a special type of fluid called thermic fluid as the heat transfer medium. These Thermic Fluid Heaters are widely used in various industries such as chemical, pharmaceutical, textile, food processing, and many others. They play a crucial role in maintaining the temperature of process equipment, which is essential for the smooth operation of industrial processes. In this essay, we will discuss the working principle, types, applications, and advantages of Thermic Fluid Heaters.

Firstly, let us understand the working principle of Thermic Fluid Heaters. The basic principle of these heaters is the circulation of thermic fluid through a closed loop system. The fluid is heated in a boiler using a fuel source such as gas, oil or coal. The heated fluid is then circulated through a heat exchanger, which transfers the heat to the process equipment. The fluid then returns to the boiler for reheating. This closed-loop system ensures that the fluid remains at a constant temperature, making it an efficient and reliable heating system.

There are two main types of Thermic Fluid Heaters – coil type and shell and tube type. In the coil type, the thermic fluid flows through a serpentine coil, while in the shell and tube type, the fluid flows through a series of tubes surrounded by a shell. Coil type heaters are more compact and have a faster response time, making them suitable for small-scale applications. On the other hand, shell and tube type heaters are more efficient and can handle higher temperatures and pressures, making them suitable for large-scale industrial applications.

Now, let us look at the various applications of Thermic Fluid Heaters. These heaters are widely used in industries that require precise and continuous heating. In the chemical industry, they are used for heating reactors, distillation columns, and other process equipment. In the pharmaceutical industry, they are used for heating ovens, dryers, and other equipment that requires a controlled temperature. In the food and beverage industry, Thermic Fluid Heaters are used for heating cooking vessels, pasteurizers, and other processing equipment. They are also used in the paper and textile industry for drying and curing processes.

One of the main advantages of Thermic Fluid Heaters is their high efficiency. As the fluid remains at a constant temperature, there is no loss of heat during the transfer process, resulting in lower energy consumption and cost savings. Another advantage is their versatility, as they can be used for a wide range of temperatures (-20°C to 350°C) and pressures (up to 10 bar). They also have a quick response time, making them suitable for processes that require a rapid heating or cooling rate. Moreover, these heaters are easy to operate and maintain, making them a preferred choice for many industries.

In addition to their advantages, there are some challenges associated with thermic fluid heaters. The most significant challenge is the risk of fluid leakage, which can be hazardous to the environment and the workers. To mitigate this risk, regular maintenance and inspection of the system are necessary. Another challenge is the initial cost of installation, which can be higher compared to other heating systems. However, the long-term cost savings and efficiency make it a worthwhile investment.

In conclusion, Thermic Fluid Heaters are an essential component of many industrial processes. They provide efficient and precise heating, making them an ideal choice for various industries. With advancements in technology, these heaters continue to improve in terms of efficiency, safety, and cost-effectiveness. As industries strive for more efficient and sustainable practices, Thermic Fluid Heaters will continue to play a crucial role in meeting their heating requirements.

NON IBR STEAM BOILERS

The complete design is of the heater is designed as per India standards mentioned in
IS 13306 : 1992 (INDIAN STANDARDOIL AND GAS FIRED THERMIC FLUID HEATERS – METHOD OF CALCULATION OF FILM TEMPERATURE)


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Technical Specifications

Description Unit TEW 01 TEW 02 TEW 04 TEW 06 TEW 10 TEW 15 TEW 20 TEW 25
Capacity kcal/hr 100000 200000 400000 600000 1000000 1500000 2000000 2500000
Maximum Outlet Temperature oC 280oC/300oC (Optional)
Thermic Fluid flow rate m3 hr 5 10 24 36 60 90 120 150
Thermic fluid temperature rise oC 42 42 33 42 35 35 35 35
Firing System
Type Monobloc Pressure Jet
Burner Light Up By High Voltage Spark
Unit efficiency As per BS 845- Part I (NCV Basis)
HSD/LDO/FO % 87
Natural Gas/LPG % 86.5
Fuel Consumption
HSD kg/hr 11 22 42 66 109 164 219 274
LDO kg hr 14 28 45 68 113 169 225 282
FO kg hr 5 9 48 71 119 179 238 298
Natural Gas Nm3 hr 55 83 138 208 277 348
LPG Nm3 hr 19 28 47 71 94 118
Vertical yes yes yes yes yes yes yes yes yes
Horizontal yes yes yes yes yes yes yes yes yes
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